Zhejiang Jiesheng Transmission specializes in the R&D and manufacturing of linear shaft supports and ball screws, serving industries including industrial automation, new energy equipment, and medical devices. The company has established a core service system integrating "digital production + flexible manufacturing + delivery." By integrating smart equipment, data management, and processes, it ensures standardized product supply while responding to customized demands, delivering comprehensive transmission solutions.
Technological Innovation Directions
- Material Technology Optimization: Collaborating with local material suppliers to refine bearing steel formulations and adjust alloy composition ratios, enhancing material hardness (HRC ≥ 60) and toughness. Product lifespan exceeds traditional materials by over 30%. For humid, high-temperature, and other specialized operating conditions, developing cost-effective corrosion-resistant and high-temperature-resistant materials tailored to the practical needs of small and medium-sized manufacturing enterprises.
- Precision Machining Process Innovation: Optimized precision grinding parameters and adopted multi-wheel synchronous grinding technology to control dimensional accuracy errors within ≤±0.002mm and elevate surface finish to Ra≤0.1μm. Innovative thread forming processes reduce transmission friction losses, boosting transmission efficiency to over 96% and lowering customer equipment energy consumption.
- Structural design upgrades: Address vibration and noise issues during high-speed ball screw operation by optimizing nut structure and ball circulation paths, enhancing operational stability; Develop adjustable mounting structures for linear shaft supports, simplifying installation procedures and improving on-site convenience and positioning accuracy for SME customers;
- Smart Technology Integration: Explored low-cost sensor embedding solutions to enable real-time monitoring of transmission component temperature, vibration, and wear levels. Provides foundational predictive maintenance data support, reducing equipment downtime risks and maintenance costs.
Innovative Achievements
- Patent Portfolio: Accumulated multiple patent applications covering core areas including material formulation improvements, processing technique optimizations, and structural design innovations. Key patents include "High-Precision Ball Screw Anti-Wear Structure" and " Corrosion-Resistant Linear Shaft Support Surface Treatment Process" tangibly enhance product utility;
- Product Iteration: Leveraging R&D achievements, we launched targeted product lines including High-Precision Series (C3-C5 accuracy grades), Long-Life Series (≥20,000 hours continuous operation), and Special-Condition Series (corrosion-resistant, high-temperature resistant, low-noise), precisely matching demands in CNC machine tools, small automation equipment, medical auxiliary devices, and other niche sectors;
- Industry Certifications: Achieved ISO9001 quality management system certification and CE certification. Core technical metrics reach advanced domestic standards, enabling substitution for certain mid-to-high-end imported products and reducing procurement costs for SMEs by approximately 30%.
Customer Application Case
A precision machine tool manufacturer faced issues of "decreased transmission accuracy and excessive noise during high-speed cutting." Jiesheng Transmission's R&D team conducted specialized research to address these challenges:
- Technical Solution: Optimized ball screw thread pitch design, adopted new wear-resistant materials and precision grinding processes, while upgrading the nut's anti-vibration structure;
- Test Validation: Simulated high-speed cutting conditions via transmission performance testing platforms. Product operating speed increased by 20%, precision deviation controlled within ±0.001mm, and noise reduced below 55dB;
- Application Outcomes: Following mass deployment, the customer's machine tools achieved a 40% improvement in machining precision stability, a 50% extension in equipment maintenance intervals, and a significant boost in production efficiency.
Future R&D Roadmap
Moving forward, Jiesheng Transmission will focus on three key R&D directions: First, further enhancing product precision and lifespan by developing ultra-high-precision transmission components; Second, expanding intelligent applications to achieve interconnectivity between transmission components and the Industrial Internet; Third, advancing green manufacturing technologies by developing energy-efficient and environmentally friendly production processes and products. Through continuous technological innovation, we will provide superior transmission support for the global industrial intelligent upgrade.
If your equipment requires transmission performance optimization or customized technical solutions, please visit our official website or contact us to explore potential technical collaboration opportunities!
Contact Us
📧 Email: 741097243@qq.com
🌐 Official website: https://www.automation-js.com/
